The lithium-ion batteries used to power electric vehicles are key to a clean energy economy. But their electrodes are usually made using a wet slurry with toxic solvents, an expensive manufacturing approach that poses health and environmental risks.
Early experiments at the Department of Energy’s Oak Ridge National Laboratory have revealed significant benefits to a dry battery manufacturing process. This eliminates the solvent while showing promise for delivering a battery that is durable, less weighed down by inactive elements and able to maintain high energy storage capacity after use. Such improvements could boost wider EV adoption, helping to reduce carbon emissions and achieve U.S. climate goals.