Stellantis is revolutionizing automotive manufacturing with its state-of-the-art virtual reality (VR) lab located in Auburn Hills, Michigan. Established several years ago, this lab leverages VR technologies commonly used in gaming and film to improve production processes, enhance safety, and streamline assembly operations. By merging simulation with industrial precision, Stellantis is able to facilitate smarter, faster, and safer vehicle assembly.
The VR lab utilizes advanced tools including motion capture, physics-based simulations, and digital twin integration. These tools allow for real-time data visualization and problem-solving, making it possible for Stellantis to refine plant layouts and improve installation procedures. This approach also helps reduce operator strain by assessing worker postures and movements, leading to optimized ergonomic conditions such as platform heights and reach zones.
Significantly, the lab has been instrumental in determining optimal line heights for electrical connections at the Sterling Heights and Warren Truck assembly plants. Through simulations, efficiency and safety are ensured before actual installations are executed. Additionally, the VR lab aids in rapid prototyping using 3D printing, which cuts material waste and expedites design iterations.
As Stellantis expands its VR technology globally, it aims to improve quality, reduce downtime, and pursue sustainable production. The lab epitomizes the company’s dedication to innovative manufacturing, serving as a cornerstone in its digital engineering efforts. With these advancements, Stellantis is well-positioned to achieve operational excellence and world-class quality assurance.
