In a significant move for the UK-based 3D printing industry, Rapid Fusion, a leading 3D printing specialist, has set its sights on achieving £3 million in sales with the launch of its new CNC milling tool. Developed over eight months at their Exeter R&D center, this high-performance electro spindle is designed to enhance precision milling and post-processing of polymer 3D prints. This technological breakthrough will be integrated into the future ZEUS 3D robotic systems, offering a unique combination of additive and subtractive manufacturing within a 6-meter by 6-meter cell.
Benefits for High-Quality Mold Industries
Enhanced Precision and Speed for Automotive, Aerospace, and Marine Sectors
The introduction of Rapid Fusion’s CNC milling tool is particularly noteworthy for industries that require high-quality molds, such as automotive, aerospace, and marine sectors. The tool addresses the need for greater precision in applications where traditional 3D printing methods have limitations. By achieving near net shape molds within 3 to 4mm, the milling tool allows for additional refinement, providing a finished product that meets the exacting standards of these high-demand industries. This increased precision directly translates to faster speed to market, enhancing the efficiency and competitiveness of companies within these sectors.
In collaboration with end users, Rapid Fusion has ensured that the new CNC milling tool meets the industry’s stringent requirements. The tool’s ability to quickly produce near net shape molds significantly reduces lead times, a critical factor in production processes. Martin Jewell, R&D director at Rapid Fusion, highlighted a notable trial where lead times for mold tools were reduced from six to eight weeks to just five days. This capability not only accelerates the manufacturing process but also allows businesses to better respond to market demands and reduce downtime.
Versatile Material Handling and Seamless Transitions
The CNC milling tool is also remarkable for its capability to handle a wide range of engineering-grade materials, including glass and carbon-filled PEI and PEEK polymers. This versatility makes it an attractive solution for various high-stakes sectors that require durable and robust materials for their products. The tool is equipped with a tool changer, enabling seamless transitions between milling and 3D printing processes. This feature ensures that manufacturing operations can be conducted efficiently without the need for manual intervention, further streamlining production workflows.
Rapid Fusion’s commitment to innovation is evident in the design of the CNC milling tool, which incorporates cutting-edge technology to meet the evolving needs of their clients. The integration of the tool changer not only enhances the machine’s functionality but also provides users with a flexible and adaptable solution for their manufacturing needs. This adaptability is crucial for industries facing constant change and requiring quick adjustments to their production processes to maintain a competitive edge.
Rapid Fusion’s Market Position and Future Plans
Expansion of Additive Manufacturing Platforms
Rapid Fusion, a sister company of EVO 3D, has ambitious plans to become a key player in the additive manufacturing sector. All their platforms are designed and produced in the UK, reflecting their commitment to local talent and innovation. Earlier this year, they introduced their first bespoke cell, Apollo, which boasts speeds nearly 200 times faster than existing FDM printers. This pioneering cell has set the stage for the introduction of a second cell featuring the CNC milling tool, scheduled for release soon.
The anticipation surrounding the second cell is palpable, with orders already placed by companies in the UK and EU, indicating strong market demand for Rapid Fusion’s advanced manufacturing solutions. As the company continues to innovate and expand its product offerings, it is poised to significantly impact the additive manufacturing landscape, driving growth and establishing itself as a leader in the industry. The strategic focus on integrating cutting-edge technology with user-centric design principles ensures that Rapid Fusion’s products meet the evolving needs of their clients.
Strategic Partnerships and Environmental Benefits
In a significant development for the UK’s 3D printing industry, Rapid Fusion, a prominent 3D printing specialist, is aiming for £3 million in sales following the introduction of their new CNC milling tool. This high-performance electro spindle has been meticulously developed over eight months at their research and development center in Exeter. It promises to significantly enhance the precision milling and post-processing of polymer 3D prints.
This innovative tool marks a technological breakthrough and is slated to be integrated into the upcoming ZEUS 3D robotic systems. These systems will offer a unique blend of additive and subtractive manufacturing within a six-meter by six-meter cell. Rapid Fusion’s new tool underscores their commitment to advancing 3D printing technology, combining precision and efficiency in a way that stands to revolutionize the industry. The integration into ZEUS 3D systems is expected to set a new standard for the industry, blending various manufacturing processes seamlessly and efficiently.
