Verdagy has made a groundbreaking move in the realm of clean energy by launching the first Department of Energy (DOE)-supported electrolyzer manufacturing facility in the United States. This massive factory, located in Newark, California, encompasses over 100,000 square feet and is capable of producing several gigawatts of electrolyzers. The company’s strategy focuses on slashing the costs associated with electrolyzer stack production by leveraging advanced manufacturing automation, a design that merges low cost with high reliability, and the integration of U.S.-sourced nickel alloys. These elements come together in a high-volume automated production line that epitomizes modern manufacturing efficiency.
The cornerstone of Verdagy’s innovative approach is the “Coils-to-Cells” process, developed in cooperation with ATI. The process begins with ATI’s metal coils and concludes with fully finished electrolyzer cells while involving minimal manual handling. This groundbreaking technique not only streamlines production but also aligns with DOE’s objective of using domestically sourced metals for electrolyzer manufacturing. By doing so, the facility is poised to bolster the U.S. industrial sector significantly. More impressively, Verdagy’s factory operation costs are five times lower than those of its competitors, offering unmatched flexibility and scalability without any of the constraints that typically burden existing businesses.
Pioneering Advanced Alkaline Water Electrolysis
The announcement of this state-of-the-art factory was backed by a substantial $39.6 million grant from the DOE in March 2024. The funds are aimed at enhancing advanced alkaline water electrolysis (AWE) and supporting the production of Verdagy’s eDynamic electrolyzers. According to the company’s roadmap, high-volume manufacturing is set to commence in the first quarter of 2025. This initiative is not merely a business venture; it represents a monumental step forward in the U.S.’s journey toward green hydrogen production and sustainable energy solutions.
The implications of this factory extend beyond technological advancements; it is set to become a major driver of local economic growth by creating new clean-tech jobs. Situated in Newark, California, the facility aims to harness local talent and resources, thereby providing a significant boost to the regional economy. With plans to scale production continuously, the factory has the potential to become a hub for green hydrogen technologies, serving both domestic and international markets.
A Significant Milestone in Green Technology Manufacturing
Verdagy has revolutionized the clean energy sector by opening the first Department of Energy (DOE)-supported electrolyzer manufacturing facility in the U.S. Located in Newark, California, this vast factory spans over 100,000 square feet and can produce several gigawatts of electrolyzers. Verdagy aims to cut costs in electrolyzer stack production through advanced manufacturing automation, a design that balances low cost with high reliability, and the use of U.S.-sourced nickel alloys. These components integrate into a high-volume automated production line that embodies modern manufacturing efficiency.
The heart of Verdagy’s innovation is the “Coils-to-Cells” process, created with ATI. Starting from ATI’s metal coils, this process ends with completed electrolyzer cells and requires minimal manual labor. This state-of-the-art technique not only streamlines production but also aligns with the DOE’s goal of using domestically sourced metals for manufacturing. As a result, the facility is set to significantly boost the U.S. industrial sector. Remarkably, Verdagy’s factory operations are five times more cost-effective than those of its competitors, offering unparalleled flexibility and scalability without the typical constraints that hinder existing businesses.
