ND Paper, the U.S. subsidiary of Chinese containerboard producer Nine Dragons Paper (Holdings) Ltd., has announced a strategic plan to restart its PM 25 paper machine at the Biron, Wisconsin recycled paper mill in the second half of 2025. The decision comes after nearly a year of inactivity on PM 25, which resulted from challenging market conditions that led to the machine being idled and approximately 70 employees being laid off. Operations were consolidated onto another paper machine, PM 26. With this restart initiative, ND Paper is poised to strengthen its position in the recycled packaging sector and expand its production capabilities at the Biron mill.
History and Transformation of Biron Mill
Transition from Coated Paper to Recycled Packaging Grades
The Biron mill, established in 1896, has a long-standing history in the paper industry. Originally, the mill focused on producing coated publication papers that were widely used in the printing industry. However, under the ownership of ND Paper, the mill underwent a significant transformation, pivoting towards the production of recycled packaging grades. This strategic shift was marked by the extensive rebuild of PM 25 in 2019, geared towards producing high-quality recycled kraft, linerboard, and corrugated medium. Soon after, PM 26 also made a similar transition by 2022. The restart of PM 25 is set to augment ND Paper’s recycled packaging product portfolio, reflecting the company’s commitment to innovation and sustainability.
Rebuilding PM 25 for Enhanced Capacity
The decision to overhaul PM 25 in 2019 was driven by a broader trend in the industry towards sustainable materials and recycling. By investing in sophisticated technologies and upgrading the machinery, ND Paper has been able to increase the production efficiency and quality of recycled packaging materials. PM 25’s rebuild not only focused on enhancing output but also on ensuring that the products meet stringent environmental standards. The revamping of PM 25 has positioned the Biron mill as a formidable player in the market, capable of producing substantial volumes to meet growing demand for recycled packaging. The reactivation in 2025 will further bolster this capability, setting the stage for increased market penetration.
The Role of Recycled Materials at Biron
Processing Significant Volumes of Recycled Content
One of the distinguishing features of the Biron mill is its robust processing of recycled materials. Annually, the mill handles substantial amounts, including approximately 166,000 pounds of mixed paper and an impressive 691.6 million pounds of old corrugated containers (OCC). These feedstocks are critical in ND Paper’s production line, significantly contributing to the company’s sustainability goals and environmental stewardship. By utilizing high volumes of recycled content, the Biron mill reduces its reliance on virgin materials, thereby conserving natural resources and minimizing waste. This practice aligns with the broader industry move towards circular economy principles.
Advanced Pulping Facilities Enhancing Production
Supporting the mill’s processing capabilities are ND Paper’s advanced pulping facilities, which play a pivotal role in providing the raw material needed for production. The installation of a 700-metric-ton daily capacity pulping line in 2019 was a notable milestone. This facility has been instrumental in elevating the mill’s processing efficiency and throughput. Additionally, a newer pulping line, which is expected to ramp up to over 2,000 metric tons per day, will soon come into full operation. These developments underscore ND Paper’s commitment to investing in state-of-the-art technologies to support its production goals and environmental sustainability. The enhanced pulping capacity will ensure a steady supply of high-quality recycled furnish for both PM 25 and PM 26.
ND Paper’s Commitment to Sustainability and Market Adaptability
High-Quality Production Standards and Customer Service
The revitalization of PM 25 underscores ND Paper’s dedication to maintaining the highest production standards in the packaging grades segment. By reactivating this machine, the company aims to expand its customer reach while ensuring consistent quality and reliability. The Biron mill’s track record as a dependable producer of recycled packaging materials is well-recognized in the industry. Customers can expect an enhanced range of products and improved service offerings as ND Paper leverages the additional capacity from PM 25. This move is part of a broader strategy to meet the evolving needs of the market and provide innovative solutions that address customer demands.
Strategic Expansion and Modernization Efforts
ND Paper’s focus on the Biron mill represents a strategic expansion and modernization effort designed to align with market trends and environmental responsibilities. By transitioning from traditional coated publication papers to recycled packaging materials, the company is adapting to the growing emphasis on sustainability and the circular economy. The investments in machinery upgrades, advanced pulping facilities, and increased capacity are indicative of ND Paper’s forward-thinking approach. The restart of PM 25 is not just a return to previous operation levels but a significant enhancement aimed at future-proofing the company’s production capabilities. This expansion is expected to create new opportunities for ND Paper and solidify its position as a leader in the recycled packaging industry.
Challenges and Economic Impact
Addressing Market Conditions and Workforce Dynamics
The initial idling of PM 25 was prompted by unfavorable market conditions, which posed significant challenges for ND Paper. This decision resulted in the layoff of approximately 70 employees, highlighting the economic impact on both the company and the local community. By restarting PM 25, ND Paper is not only addressing the market conditions but also creating job opportunities and contributing to the regional economy. This move demonstrates the company’s resilience and commitment to overcoming market adversities while supporting the local workforce. The reactivation of PM 25 is poised to reinvigorate the Biron mill, providing stability and growth for the future.
Aligning with Industry Trends and Consumer Demand
ND Paper, the American branch of China’s Nine Dragons Paper (Holdings) Ltd., has unveiled a strategic plan to reactivate its PM 25 paper machine at the Biron, Wisconsin, recycled paper mill by the latter half of 2025. This announcement follows almost a year of inactivity for PM 25 due to difficult market conditions, which necessitated idling the machine and laying off about 70 employees. During this period, the mill’s operations were consolidated onto another machine, PM 26. The decision to restart PM 25 signifies a pivotal move for ND Paper to bolster its presence in the recycled packaging sector and enhance production at the Biron facility. This plan is expected to reinvigorate the local economy by potentially rehiring workers and increasing output. By reactivating PM 25, ND Paper not only aims to regain lost ground but also stands to reinforce its commitment to sustainability and innovation in the packaging industry, ensuring long-term growth and stability in a competitive market.
